22 May 2019 || By im@rk
This post is framed to get into the basics of progressive stamping which has got many useful applications in the line of manufacturing metal parts. Precision is one thing that let the whole process of progressive stamping flow effortlessly. The functions and tools arranged in a systematic order meticulously perform their assigned task to reach the end result i.e. the finished product in the form of a metal component.
To closely relate to and understand the process of progressive stamping, a common example would be of a zip puller that entails hole on both sides made from the intricate process of progressive stamping. The mechanical process has made the manufacturing of metal parts a lot easier than we could ever make from the manual processing.
The automatic feeding system of the progressive stamping becomes the basis for the metal to get molded, punched, stamped and pierced in a systematic order for it to take a certain shape and bend that further convert it into the useful components to be installed in the various types of machinery or otherwise.
Follow the post ahead to learn more about the advantageous applications and benefits of progressive stamping.
Progressive Stamping is a process in which a metal is undergone certain stages and steps to get converted into a metal part.
Metal shaping techniques in progressive stamping include:
Coining: Coining is an act of pressing down the metal for the purpose of hardening its surface to induce ductility.
Punching: Punching generally involves the piercing or shearing holes in the metal, plastic sheet or a vulcanized fiber.
Flanging: Flanging involves the creation of flanges around the holes on the metal sheet.
Bending: Producing channel shapes, V-shapes and U-shapes on the metal is the prime functionality of bending in the process of progressive stamping.
Embossing: Raised and embossed designs over the metal are performed by the act of embossing in the course of progressive stamping with a certain amount of heat and pressure over it.
The metals on which progressive stamping can be performed ranges to Brass, Stainless Steel, Zinc, Aluminium, Copper, Titanium, etc.
The incorporation of progressive stamping has contributed to almost every line of the industry to facilitate the need for metal parts in either the machinery or the appliances. The multiple sectors to which the progressive stamping cater are:
The progressive stamping has got a number of advantages that have made it a most prevalent practice in the course of metal working. Some of them are:
High Productivity: Processing the bulk based production no more remain a concern with progressive stamping. The machine-based process automatically pushes the metal sheet onto the successive stage for its further processing.
Time Efficiency: Quick and efficient task of punching, coining and embossing of the metal sheets in an automatic motion let the accomplishment of the task at a faster pace amounting to the time-efficiency with minimal wastage.
Precision: The accuracy and precision is the input as well as the by-product of the process of progressive stamping. The accurate mechanism brings the perfect derivation of metal components.
Material Efficiency: The methodological order and defined functionality in an automatic motion contribute to the material-efficiency.
Cost Effective:The material efficiency further makes it a cost-effective process where the metal components are produced in the least possible cost due to its super effective mechanism of automatic regulation.
To conclude, the expert mechanism of progressive stamping is a boon that gives us mass production with a minimal amount of effort. We have successfully optimized and have been discovering the newer heights to utilize the potential of progressive stamping to reap the maximum benefit out of this process.
We extend the superior services in the line of progressive stamping. You can avail our expert services where we employ the most advanced means to undertake the task of progressive stamping.
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